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On-site quarrying, each of which produce some thousands
of cubic metres of material annually, is carried out
using the most sophisticated of technology, and is
increasingly combined with similarly advanced block-working
systems. The openings of the quarries are sometimes
terraced, or at times they are subvertical walls related
to the local geological structure and the economic
importance of the deposit.
In most of the Ossola gneiss, marble and granite quarries,
quarrying techniques permit that quite uniform blocks
can be obtained directly from the deposit which then
go on to be sectioned and further formed on the quarry
site itself. The entire process of these techniques
all together is referred to as "taglio al monte" (cutting
on the mountain) to distinguish it from sectioning
operations that take place on the site, and the sawing
stage which is carried out in the appropriate laboratories.
Explosives may be used as a cutting method, but according
to newly refined methodologies (pre-splitting) that
have little to do with regular mining techniques; a
series of holes of a diameter of 30-40 mm are drilled,
having a distance of 5-10 times that of the diameter
between them, and which get loaded with weak explosives
so as to avoid fragmenting of the desired block and
to be able to remove it according to the way the holes
lie. In these cases the explosive is of a detonated
fuse type or, more exactly, a wick containing 10-15
gr of explosives (pentrite) per metre. This method
may be used for any type of rock as long as the removal
is planned in the best way in relation to natural irregularities
(fracture systems) in the rock, or in relation to layers
that can split easily (foliation, schistosity). This
is the same for all "cutting on the mountain" methods.
For less abrasive rock, such as those so-called marble,
normal "cutting on the mountain" methods are used and
carried out using a diamond wire system, that is, a
steel cable along which are distributed small "diamond
chips" which constitute the real and proper cutting
tool. This method is increasingly employed especially
for large-scale gneiss and granite quarries, and has
the advantage of reducing wastage while awoiding damaging
the deposit, such as that which can occur during the
use of already low-wastage and highly controlled explosives.
After a bank is removed, it gets successively cut
down in gangsaw blocks for commercial use via block-cutters
(on tracks that permit a perfect alignment and inclination
of drilled holes). Turned upside down on the quarry
working site, the blocks are subsequently harnessed
and hoisted via heavy duty lifting devices typical
to quarries (derricks) consisting of two struts, a
column with a turning arm for an arc of 270°, and
which can reach over 70 metres. This modern materials
movement and transport system can no longer be compared
to the traditional "lizzatura" (sliding transport),
or to telferage, which are much less productive and
safe; consequently these latter systems are no longer
used. Logically, an access road is required to the
quarry which can take the weight and movement of large
vehicles: its construction is to be considered one
of the most costly investments to be made when initiating
quarrying activity.
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